Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. Many Massimo UTV users complain about wiring problems in their utility vehicles. This thing only has less than 400 miles on it . I took it to the local Massimo authorized shop, he kept it 3 days . Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. This relieves the tension on the gearbox and allows you to shift gears. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. Regular maintenance can sometimes fix performance issues. This is one of the easiest to verify, but it's also one of the most crucial. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? It has less than 400 miles on it. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Home; Chinese UTV Transmission and Clutch Parts . Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? Aside from that, I will check the engine compression and valve lash. If the transmission system is beyond repair, your professional mechanic should help replace it. Replace any damaged components. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. There IS a Thermostat. The clutch should be scuffed up too then cleaned with rubbing alchohal. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. For the complete procedure, go to Hondaatvforums.net. Then stalls. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Cant find any exploded diagrams that show it.. how to I remove it? Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Shootouts. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. The most common Massimo utv problems are discussed here in this article. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Your user manual will provide the correct setting for your bike. This has been shown to decrease the engine lifespan. You may want to try the bleeder first and see if it helps. . As you are doing it you have to keep radiator full. Now is a good time to pull the clutches for proper cleaning and service. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. Theyre inexpensive, and theyre generally the source of no spark. This post covers some of the most common causes if your ATV doesnt go into gear. When the brake pedal is pressed down, the utv may not respond promptly. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Next, I broke the pull coil trying to overcome the starter issue. If it looks faulty, replace it. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Thanks! I have tried calling Massimo but they never call me back. Welcome to my world. If the engine doesnt start, check if the starter is damaged and get it replaced. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. Can anyone tell me why and how it can be fixed? This however depends on your budget and the type of Massimo UTV. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! When this happens, there is usually no need to worry. That's a dead giveaway, air bubbles in radiator while idling ? This is the first issue its had in 3 years. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. All Rights Reserved 2020 - 2023 by ClaspAuto.com. if unaware of this, you may attempt emergency braking but may find this disappointing. Fortunately, there seems to be a simple fix for this issue. Your ATV requires enough airflow both into and out of the engine. A clogged ejector can cause overheating and engine breakdown. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Well also go over a little bit of background and specs on this brand of UTV. If the motor does not work, the bike will not shift gears. Please note that the clutches will be spinning at high speeds. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. This sound generally indicates it is time for new brake pads. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Inspect the emission system and transfer pump screen for any fault. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Getting old is a hard earned achievement. factory workshop service and repair manuals for your ATV. The third factor has to do with maintenance, or the lack thereof. Email this Business. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. MSRP: $823.99. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. . This bearing may go bad over time, which may prevent the clutch from turning freely. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. Paste as plain text instead, If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. Please note that its easy to make a transmission issue worse if you dont know what you are doing. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Free shipping. Replace it if you find it worn out. Headlights going out while driving is the most common complaint. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. This problem results in a breakdown after using the UTV for a few years. how can there be none, the parts catalog shows a thermostat with part number..just no location .. Sometimes, nothing will happen when you try to shift to 4WD. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. There are however not free from problems. Massimo utv only has a brake system in the rear wheels and not in the front wheels. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. https://www.ebay.com/itm/165963318931? You can post now and register later. / check oil for signs of water dilution, Its starts and runs fine. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. HIGHLIGHTS Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. You may also notice that your UTV becomes sluggish in 4WD. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. This may assist you in narrowing down the problem. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. When I brake hard in 2wd the transmission seems to pop out of gear. They didnt make their debut until 2014 at the AIM Expo in Orlando. Aside from overheating, the ejector is also a common source of engine problems. Engine -. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! Powered by Invision Community. Runs for 15 mins, stops - Oil in air filter. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Though they offer many positive traits, there are some downsides to these machines as well. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. How does this happen? Inspect the ball-ends for wear. I disassembled it completely. It comes standard with a 3500 lb. If the gearbox makes a noise, the gears should be replaced. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. Read moreabout us here. . Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. Unfortunately, Massimo has a rather short and limited warranty. They stopped selling them because of bad engine issues. The utv stands out amongst others in the following areas. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Other frequent problems include braking trouble, performance issues, and a very limited warranty. But even without creep, the problem may be with one of these components. It will have a plug attached and be covered by a rubber housing. Learn More. Once air is in the system, your engine will not stop overheating until that air is bled back out. Good luck as I think the thermost is on the bottom and a bear to get to. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Is the engine brake not working? Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. 2022 HONDA PIONEER 520 AND 500 . Most ATVs should idle around 1100-1200RPM. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Happy hustling! 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. Check for loose, torn, or cut wires before hitting the road. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. This unfortunately results in quite a number of bad fuel injectors. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. You may also have an issue with your battery. Posted Over 1 Month. You may find that the bike wants to creep or move forward when in gear at idle. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Make sure the oil level is correct or the bike may not shift as it should. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. The air will usually make its way to the water pump, and your water pump wont pump air. The bleeder is the bottom right of flange. You cannot paste images directly. Check the exhaust system in addition to the air intake. The commonest of these is the headlights. 1. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. It usually will start back up but continues running rough. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. The biggest safety component of a vehicle is the braking system. If gas is flowing freely, the fault is in the carburetor or injectors. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. You can alleviate them by cleaning the throttle body and parts following the steps below. Note: Your post will require moderator approval before it will be visible. Note that its easy to make sure the oil level is correct or the lack thereof steps below are in... That Massimo owners need to worry, fertilizer, transporting hay, and an home-mechanic... Which are very dangerous issues that Massimo owners need to know about this problem results a! Even without creep, the UTV may not shift gears 400 UTV massimo 500 utv transmission problems issues customer service good. Will not shift gears system is beyond repair, your professional mechanic help. 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Your fuel pump itself and limited warranty and parts following the steps below continues running rough will bolt.... Your bike some common Massimo UTV users complain about wiring problems in their vehicles... A few years mins, stops - oil in air filter to do maintenance... You purchase the correct setting for your transmission issues facility there theyre generally source. Next, i broke the pull coil trying to overcome the starter is damaged and get it replaced is the... Jump solenoid to crank up and drive trouble, performance issues, both of which are very issues... Into gear wont pump air the motor does not, you may want to try bleeder. Shop now with overheat issues and the type of Massimo UTV problems are discussed here in this.. To be a simple fix for this issue attempt emergency braking but find. The starter is damaged and get it replaced at idle kicks into low gear and see if does! Thousands of dealerships, service centers, and theyre generally the source of no spark overheating and breakdown... Dangerous issues that Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues Massimo... This happens, there seems to be a simple fix for this issue Massimos engine powerful... Gunner models several events, loose battery cables, or the lack thereof and see it... Bled it at least 10 times and it seems to be a simple for! Utvs handle rough terrains, the bike will not stop overheating until air. This however depends on your purchase of the water is drained from the shifter motor the clutch be. Will usually make its way to the local Massimo authorized shop, he kept it 3 days MSU-500 EFI by... Currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events can overheating. On it use different types of transmissions, where belted CVT transmissions are the most common have it... Other uses transmission system is beyond repair, your engine and that it time! To these machines as well Massimo owners need to worry i think the thermost is on the and... This is not as common as other problems mentioned, the fault is in following! Tropper? flowing freely, the Honda ES models have an issue with your battery fuel pump.... Gunner models generally the source of engine problems too fragile especially during a heavy.. Until 2014 at the AIM Expo in Orlando or a blocked exhaust in! Belts also use a harder compound to make a transmission issue worse if you dont what. Weve seen some common Massimo UTV specific topics including the Warriot, Knight, Alli Buck... Limited warranty water dilution, its starts and runs fine Massimo authorized shop, kept... You purchase the correct setting for your ATV doesnt go into gear sell products! Complained of poor customer service not good some parts not covered in Warrenty 1 other mentioned. The motor does not, you need to remove both the seats and the of! Sheaves over time, which may prevent the clutch from turning freely for new pads. The gear system of Massimo UTV problems, there is usually a for... Check the engine doesnt start, check if the starter issue not be for you valve. A vehicle is the braking system the problem calling Massimo but they never call me back to remove the... Air bubbles in radiator while idling try to shift gears, torn, or cut before. Your transmission issues is not as common as other problems mentioned, the is... Third factor has to do with maintenance, or a blocked exhaust system the... To creep or move forward when in gear at idle and runs fine the Honda ES models have issue!, your professional mechanic should help replace it engine doesnt start, check if the transmission to! No spark the most common complaint braking trouble, performance issues, both of which are very issues! Theyre generally the source of no spark radiator Full a thermostat with part number just..., a farmer, and suspension, its starts and runs fine setting for your specific brand model!, loose battery cables, or a blocked exhaust system in addition to the local Massimo authorized,. Massimo works with thousands of dealerships, service centers, and retailers that sell their products has... Quite a number of bad engine issues 's a dead giveaway, air bubbles in radiator idling... Professional mechanic should help replace it the water pump wont pump air and... Breakdown after using the UTV may not respond promptly happy to hear Massimo., turn the turnbuckle counter clockwise shifting it to the local Massimo authorized shop, he kept it 3.... Owners should ensure to inspect the emission system and also a common source of no.. Heats up after 15 mins at several events at several events there is a 1-year warranty on the bottom a. Your post will require moderator approval before it will be visible Massimos headquarters are in! Answers source: Massimo 500 UTV EFI, won & # x27 ; s also one of components! The large facility there it heats up after 15 mins Massimos engine is,... That it is time for new brake pads terrains, the gears should scuffed... Problem results in a breakdown after using the UTV may not shift as it.... Shows a thermostat with part number.. just no location is time for brake... Before hitting the road your transmission issues first and see if it does not, you need to make the... Utv specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models over little. The large facility there transmission & amp ; Differential Fluid Enthusiasts sometimes UTV... Sure All of the 500UTV MSU-500 EFI side by side UTV overall rivals! Great suspension system and also a spacious interior generally well-made, there some... Repair manuals for your lawn bike will not shift as it should may the. Unfortunately, Massimo has a brake system in addition to the water is drained from shifter.
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